Adding a Vent to Existing Ductwork is a DIY Job. Use compound snips with offset handles for more leverage and thinner cutting blades to cut thick seams, straight sections and around round ducts or for curved lines. Stick with standard yellow-handled compound snips if you have just a few curves and move the snips to follow the curve line.Cut flex duct with a utility knife or shears and tin snips. Since the duct is out of sight, it is much easier to do this type of work without cutting into the home.

Please help us continue to provide you with our trusted how-to guides and videos for free by whitelisting wikiHow on your ad blocker. Snap the duct together. There are two primary types of ducts in houses today: sheet metal and flexible (flex duct). It is almost impossible to cut the metal with any other tool. So when you start to squeeze the handle you start your next cut a little ways back and create the sharp burr. They would not count the electric heat installed in the room.

Cut the duct to length with a round duct cutter. Use sheet metal duct elbows to work around bends and tin snips to cut the ductwork for a precise fit.

If you do you will end up with very sharp curled up pieces of metal colloquially known as meat hooks.Anyone want to address "why not a Dremel?" Put the seam deep into the jaws of the snips and press hard; use a hack saw to cut seams if they are too thick for compound snips.Get special offset snips or right- and left-curved snips for special cuts if you are doing a lot of curved or unusual cutting.

Standard duct board comes in sheets that are typically 48 inches (120 cm) wide by 96 inches (240 cm) long.

Punch a starter hole in the metal with the blade of a straight screwdriver and a hammer, large enough to fit the tip of the compound snips inside. left curved - snip will leave a clean right edge and a messy left edge, but the left edge doesn't matter because you are removing that piece. wikiHow's When it comes to heating and air conditioning materials, duct board is the new standard. "World." I've cut a few supply and cold air returns into my main branches and it's been a PITA. Rather, place the duct on a table or behind a wall. He has troubles with it because he is trying to use it on corrugated sheet metal, you would not have that issue. Slice the metallic outer layer and the insulation around the round flex duct with the knife or shears and lay it back to expose the coiled wires. Adam Glanzmann Ductwork, HVAC PICS 0 Comments I find the best way is a power saw with a metal cut off blade!

Place the sheet metal in between the two blades of the crimp tool, with the tool pointing into the duct. By using our site, you acknowledge that you have read and understand our Home Improvement Stack Exchange is a question and answer site for contractors and serious DIYers. The same process applies just without the relief cuts.Thanks for contributing an answer to Home Improvement Stack Exchange!

@Mast A yellow cutter cuts in a straight line, a red one is designed for cutting toward the left, and a green one cuts toward the right.

It’s fun to watch too!! Since the duct is out of sight, it is much easier to do this type of work without cutting into the home.There are a number of different tools that you will need when you are learning how to cut HVAC duct.



Cut flex duct with a utility knife or shears and tin snips. ~30 CADAs a tin banger snips are still the best, fastest and most accurate way to cut. It would definitely help with getting rid of the sharp edges afterwards though.That things actually pretty cool and looks inexpensive. Step 2

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Since the duct is out of sight, it is much easier to do this type of work without cutting into the home. Every 2-3 inches turn in off the line and make a relief cut and go back to the line. TIP 2: We added duct sealant to the pipe seam after it was snapped together.

Tap the edge with a hammer to cut a slot across part of the hole then use the snips. Need to cut another 6" hole for a return, it's just standard rectangle ductwork, probably 14" wide x 10" high. site design / logo © 2020 Stack Exchange Inc; user contributions licensed under You will probably need to cut a piece of pipe to fit. instead use a flat head screw driver, place the head on the duct where you want to get started with …
Start here for a quick overview of the site Avoid bending the duct around sharp corners but ensure that the central radius of the duct is not greater than the duct's diameter. It only takes a minute to sign up.I've cut a few supply and cold air returns into my main branches and it's been a PITA. Using a big flat screwdriver orienteded edgewise and a hammer.
Switch to the older, more traditional snips, with big handles and thick blades for long straight cuts.Mark the cut line or area on sheet metal with a felt-tip marker.

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